AUTOGENOUS AND SEMIAUTOGENOUS GRINDING MILLS Brian Putland Principal Metallurgist - Comminution Orway Mineral Consultants [email protected] IIR CRUSHING & GRINDING CONFERENCE 2005 21 March 2005 Perth, WA ABSTRACT This paper discusses the challenges associated with the process design of single stage mills.
Get PriceAutogenous mills operate mechanically like ball mills; however, the media used for grinding differs Simply put, in autogenous grinding, the media is also the material that is being ground, whereas in other milling methods steel or porcelain balls are used as media Related Stori
Get Pricethe mill is used primarily to lift the load (medium and charge) Additional power is required to keep the mill rotating 813 Power drawn by ball, semi-autogenous and autogenous mills A simplified picture of the mill load is shown in Figure 83 Ad this can be used to establish the essential features of a model for mill power
Get PriceAUTOGENOUS MILL FEED PREPARATION TO REDUCE UNIT ENERGY CONSUMPTION ABSTRACT The through-put and energy efficiency of an autogenous (AG) grinding mill are adversely affected by variability in rock size and rock competency This applies to both fully autogenous and semi-autogenous (SAG) grinding circuits
Get PriceMills are the plant’s main equipment: 5 x 355 kW autogenous mills operating without prior crushing; 20 electric mills of various powers between 250 and 355 kW The case presented concerns only the autogenous mills, which are the most energy-consuming For reference, the price of electricity was, at the time of the intervention, 90 euros/MWh
Get PriceThe successful application of modelling and simulation in design and optimisation rests heavily on having a model which is lifelike In the case of autogenous (AG) and semi-autogenous (SAG) mills this has provided a significant challenge to modellers, due in part to the interaction between feed characteristics and mill performance and also due to the difficulty in obtaining high quality .
Get Price01-01-2016· For autogenous mills, like the dry Aerofall mills, MacPherson and Turner established that the power consumption was a function of mill diameter and length For dry commercial AG mills they derived the power as (98) P M = 0992 L D 28 ρ c where ρ c = bulk density of the mill charge (rock plus balls and water) (t/m 3 )
Get PriceDescription: Designed for autogenous or semi-autogenous grinding, the 6′ X 2′ continuous feed Autogenous or Semi-Autogenous Mill may be used as a pilot plant to determine the size for larger mills or for small scale milling projects With the appropriate feed, the AG mill can reduce or eliminate the need for grinding media costs and .
Get PriceAutogenous mills use large pieces of ore as grinding media The grinding is facilitated in autogenous mills by attrition with limited grinding by impact For an ore to successfully grind autogenously, the ore must be competent, and it must ,
Get Price09-04-2015· Autogenous mills are more suited to large installations ie more than 50 tons per hour and have a power requirement ranging from 40 kW up to hundreds of kW Rod mills This type of mill is only suited for those kinds of ores which are ,
Get Price27-12-2014· Xinhai autogenous mill was independently developed by Xinhai Mining Machinery with the rich experience of manufacturing mills This product wined national patent with the advantages of large capacity, high efficiency and energy saving
Get PriceSince the days of mandatory high cost pilot plant testing in 6 ft × 2 ft SAG mills autogenous griding/semi-autogenous grinding (AG/SAG), mill speci c energy is now calculated by various fi empirical formulae and pilot testing carried out in small laboratory mills Barratt (1989) described
Get PriceAutogenous mills are also known as AG mills which is an acronym for autogenous grinding mills It is so-called due to the self-grinding of raw materials inside the grinding chamber: a rotating drum throws large-sized raw materials in a cascading motion which causes impact breakage of larger particles and compressive grinding of finer particl
Get PriceAnswer (1 of 3): Question - what is an Autogenous mill? An autogenous (AG) mill is a grinding mill used in the minerals processing industry It is shaped like a huge drum on its side and spins rapidly to carry ore to the top using centrifugal force Gravity assists in ,
Get Priceautogeneous grinding of iron ore Iron Ore Semi Autogenous Mill Semi autogenous grinding uses a minimal ball charge in the range of 6 15 while autogenous grinding uses ore only SAG and AG Mills operate by lifting ore grinding media and dropping it on the operating bed of the mill charge View More Chadormalo Iron Ore Selection And Breakage Functions
Get PriceIn autogenous mills, lifters used on shell and end linings are so constructed with their teeth tilted toward the direction of rotation of the mill in such a way that teeth of lifters statistically coincide to the mean velocity of falling rocks relative to moving lifters
Get Price8 Advanced Simulation for Semi-Autogenous Mill Systems: A Simplified Models Approach José Luis Salazar 1, Héctor Valdés-González 1 and Francisco Cubillos 2 1Universidad Andres Bello, Facultad de Ingeniería, Escuela de Industria s, Santiago 2Universidad de Santiago de Chile, Departamento de IngQuímica, Santiago Chile 1 Introduction
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Get Price01-11-2013· Abstract Autogenous (AG) milling is utilised around the world for particle size reduction The system exhibits highly non-linear behaviour in addition to being subject to unmeasured variability associated with most ore bodi Anglo American Platinum aimed at improving online optimisation of the circuit by implementing industrial model predictive control ,
Get PriceAutogenous mills are available for both wet and dry grinding The diameter of autogenous mills is normally two to three times the length The ore charge is usually 25 to 35% of the mill volumeAutogenous mills have grate discharges to retain the coarse grinding media in the mill Return To Crushing Page
Get Priceautogeneous mill with trommel Autogenous Mill Capacity Improvement Minus one 1 inch autogenous mill trommel oversize material considered to be a critical size is magnetically cobbed and then crushed to 100 minus 38″ prior to reentry into the feed end of the mill Autogenous mill capacity increases up to 25 have been measured in pilot plant tests using ,
Get PriceFeatures Autogenous mills, or AG mills, can accomplish the same size reduction work as two or three stages of crushing and screening Often used in grinding at modern mineral processing plants, AG mills reduce the material directly to the desired final size or prepare it for the following grinding stag Lower lifetime cost
Get Price23-12-2013· Autogenous milling means a pr ocess i n which the size of the constituent pieces of a sup ply of rock is reduced in a tumbling mill purely ,
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Get PriceAn autogenous (AG) mill is a grinding mill used in the minerals processing industry It is shaped like a huge drum on its side and spins rapidly to carry ore to the top using centrifugal force Gravity assists in smashing ore against other ore to pulverise rock to a size small enough to seperate minerals from gange
Get Priceautogenous (SAG) and fully-autogenous (FAG) mills This is largely because the physical processes of breakage occurring in these mills are more complex than those in it and then use an approximate simplified form of the models to compare the performance of a typical SAG mill design (LID = 05) with that of a representative
Get Price8 Advanced Simulation for Semi-Autogenous Mill Systems: A Simplified Models Approach José Luis Salazar1, Héctor Valdés-González1 and Francisco Cubillos2 1Universidad Andres Bello, Facultad de Ingeniería, Escuela de Industrias, Santiago 2Universidad de Santiago de Chile, Departamento de IngQuímica, Santiago Chile 1 Introduction
Get PriceSAG mill of grinding floating I was installed at the end of 2010 and put into operation on January 7, 2010 The equipment has been running normally without stopping due to liner failure Up to the end of March 2010, the autogenous mill has operated for 6,545 hours and processed 392,650 tons of raw ore
Get Priceand Autogenous mills), uncertainty in measurement, low ore bin, centrifuging and so on The controller uses specific algorithms to detect these abnormal conditions and reconfigure itself on-line to provide the
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