Determining the optimal dispersing agent loading
Get PricePigment dispersions are typically prepared in a two-step process: (1) powder wet-out in a batching tank and (2) one or more passes through a mill to achieve the desired fineness of grind The costly and time-consuming milling step is often a production bottleneck which in the past has forced manufacturers to add more milling equipment to handle multiple passes or simply keep ,
Get Price14-12-2017· Disperse, deagglomerate and wet-mill pigment particles down to the nanometer range Improve color strength, hiding power, scratch, crack and UV resistance, surface finish, and durability of inks, paints, varnishes, and coatings Simultaneously reduce particle sizes and remove entrapped air and/or dissolved gasses from the pigment suspension medium
Get PriceThe process of dispersion must be done efficiently and in the shortest possible time to draw out of the pigment its maximum color properties at the least cost (Klein, 2010) Pigment dispersion process by using a bead mill is the major energy-consuming process during the manu - facturing of water-based ink
Get Price20-01-2005· The properties of pigments can be influenced by milling This application note summarizes measurements made on a series of pigment samples taken from a milling process at various tim Measurements were taken using Dynamic Light Scattering techniqu
Get PriceThe NETZSCH MasterMill is the well-known Premier Submersible Basket Mill PSM, now with a new name Now High Efficiency is Simplicity Itself The MasterMill is an exceptionally versatile dispersion system that can be applied to a wide range of processing industri This Basket Mill has redefined batch dispersion systems This design insures that your materials pass through ,
Get Pricepigment, solvents and the use of dispersing agents are playing here an important role 1 Dispersion process High saturation and colouring properties of high quality coatings are characterized by good dispersion of pigments, optimization of particle size and long-term stability The dispersion process of a pigment in liquid
Get Price2018-6-1 The viscosity of a pre-mixed dispersion is one of the main parameters to consider when selecting a particular milling equipment for grinding of pigment Generally, high viscosity dispersions are not easy to grind using a lab-scale re-circulating bead mill
Get PricePigment dispersion can be a challenging process during the production of paints, coatings, and inks Waterborne systems are particularly challenging due to environmental regulations, demand for premium color coatings, and cost considerations Moreover, the quality of the dry paint film or ink is very much related to the uniformity of the distribution of the pigment
Get Price16-03-2020· Choosing the Right Grinding System for (Processing) Pigments 16032020 Author / Editor: Michel Hamelin* / Ahlam Rais India together with China, are and will continue to be the growth motors of the global pigment industry This is the conclusion of a study by the market research department of JM Financial
Get PriceCustom Milling & Consulting LLC, is a single source for all your wet milling/mixing needs With Formulation Development, Toll Processing, Horizontal Mill, Batch Mill, Planetary Mixers and Turnkey Systems, CMC can offer the right solution Call us today at 610-926-0984!
Get PricePigment dispersion process by using a bead mill is the major energy-consuming process during the manu-facturing of water-based ink Milling process param-eters like milling time, size and density of grinding media (GM), pigment loading, and speed of machine are majorly affecting the pigment particle size distri-
Get PriceA microsphere mill is described for dispersing a pigment in a carrier fluid in which a rotor (25) provided a plurality of axially spaced part discs (29) is rotatably mounted in a chamber defined in a cylindrical casing (2) the said chamber containing a grinding medium, for example microspheres or sand, and being supplied continuously with a mixture of pigment and carrier flu
Get Pricec) Add the pigment(s) in stages and disperse in the normal manner 7 As a result of the effect of the Solsperse hyperdispersant and the reduced resin solids, the dispersion viscosity is lower To achieve an acceptable milling viscosity, gradually increase the pigment loading 8 After milling, continue to process as normal.
Get Price24-08-2021· They use rapid recirculation milling technology (the same concept as used in the high energy recirculation horizontal mills) by rapidly pumping the slurry through the media field more frequently and efficiently than other mills, ,
Get PriceBead Milling Material Milling Bead mills are machines for dispersion processing where solid particles pigments fillers are reduced in size and finely dispersed and wetted out in a liquid phase small ceramic glass or metal beads are agitated inside the mill chamber to aid particle size reduction through impact and energy input while the dispersion is pumped through the
Get Pricec) Add the pigment(s) in stages and disperse in the normal manner 7 As a result of the effect of the Solsperse hyperdispersant and the reduced resin solids, the dispersion viscosity is lower To achieve an acceptable milling viscosity, gradually increase the pigment loading 8 After milling, continue to process as normal.
Get PricePigment Production The ultra-fine grinding of pigments places high demands on the machine technology to be employed The finest, absolutely grit-free granulation, low-residue processing with minimal contamination, as well as fast, thorough cleaning when switching products are the minimum requirements
Get Pricevertical ball mill for mining dispersion Vertical Ball Mill For Pigment Dispersion PAINT_Dispersion in Ball Mills , the rotation of the vessel with a rotating vertical shaft having pins , mill disperses pigment as a result of the
Get Price17-12-2021· Pigments are reduced in particle size as the inks are processed Commercially, this can involve various processes from mixers, chip dispersion, ball milling, flushing, three-roll milling, sand mills, or vertical as well as horizontal bead mills
Get PriceMost pigments used in inks and coatings, for instance, have a primary particle size from 20 to 200 nanometers, meaning that many operators of bead mills are already grinding , dispersion The new mill design also addresses the practical handling of the ultra fine grinding media
Get PriceThe wet grinding and dispersing process defines your end product characteristics Our solutions include cutting-edge bead mills and three-roll mills, supported by unrivaled process and application expertise, to give you consistent, repeatable quality, every time Bead mills
Get PriceThe NETZSCH MasterMill is the well-known Premier Submersible Basket Mill PSM, now with a new name Now High Efficiency is Simplicity Itself The MasterMill is an exceptionally versatile dispersion system that can be applied to a wide range of processing industri This Basket Mill has redefined batch dispersion systems This design insures that your materials pass through ,
Get Price09-09-2018· Value of Dispersants Minimize interaction of pigments Reduce viscosity Enhance stability of pigment and dispersion Reduced settling and kick out Maximize performance contribution of pigments (color, protection, etc) Minimize the amount of pigment required to do the job ($$$) More formulation latitude: ability to load more (solids) into
Get Priceproduce improved pigment dispersion and they reduce inter-particulate attraction within that dispersion The improved dispersion means a smaller average particle size (or particle size reduction achieved in a shorter milling time) with a narrower particle size distribution Small particles are generally more prone to re-agglomeration or .
Get PriceThe simplified dispersion process that does not include a bead mill results in a cost efficient manufacturing of pigment dispersions Furthermore dispersions made with Hansa Brilliant Yellow 2GX 72-S can be used to tint the new generation of low VOC decorative paints** As defined in EU directive 2004/42/EC, annex II, phase II
Get Price18-08-2021· Excellent wetting and dispersion performance in mill-bases for dispersion paints can be achieved using a combination of sodium- or ammonium-polycarboxylate and polymeric non-ionic surfactant additive A main non-ionic additive is alkyl phenol ethoxylate (APE) and more precisely nonyl phenol ethoxylate, NP 10 (ethylene glycol chain of 10 units)
Get PriceWaterborne coatings, bead milling, dispersion formulation, pigment loss, carbon black Abbreviations DOWP Amount of dispersant (gm) on the weight of pigment OAN Oil absorption number 1 Introduction The property requirements for various coating systems are often significantly different from one another (1)
Get PricePigment Wetting and Dispersion Stability Synopsis: Pigment wetting is the first step of dispersing a pigment in formulation Sufficient wetting is crucial; this involves surrounding the pigment particles in liquid instead of air to reduce surface tension, before proceeding with steps such as milling Once a
Get PriceThere are many different dispersant chemistries available to the formulator Some will be much more effective than others at dispersing particular pigments in aqueous or non-aqueous systems This article offers tips on how to optimise the loading of a suitable dispersing agent, as the amount of dispersant required to fully cover the surface of a pigment or filler will vary
Get Price